Galvanized Wire Machine
Products: Low ,medium and high carbon galvanizing steel wire, Diameter range: 0.7~1.5mm, 0.9~2.5mm, 3.0~5.0mm As clients requirement Coating Zinc weight range: 5~15 g/m2 ,15~35g/m2
Electric galvanizing design scheme for Low carbon steel wire
I、Design basis:
1、Products: low carbon galvanized steel wire
2、Raw material: Example -SAE1006, Q195 wire
3、Wire diameter: φ0.8—3.0mm
4、Steel wire strength: 350–450Mpa
5、Galvanized layer weight: 10g/m2, tolerance ±1g/m2
6、DV value: 80
7、Line number: 24 lines
8、Wire spacing: 25mm Spacing; Max width Total 2500mm;
9、Height of steel wire from the ground (elevation of steel wire travel): 950mm
10、Wiring method: straight in type
11、Line length: approximately 90 meters
12、Workshop length: straight in type
13、Usage voltage: According to customer requirements, our standard voltage is 380V
14、Output (minimum): ＞ 16T/day (based on ø 1.2mm, 50m/min, 24 hours/day),
＞ 12T/day (based on ø 0.8mm, 90m/min, 24 hours/day)
According to the factory working efficiency: ＞75%
Note: This price is according to:
1.Uesd for: mesh wire, building wire, binding wire
2.Product Capacity: As machine normal design speed
3. Electric power resource: 440V, 50HZ.
|
Example galvanizing wire product capacity |
|||||
|
mm |
DV |
hours |
pcs |
efficiency |
Tons |
|
0.9 |
90 |
24 |
40 |
85~80% |
24.43~23 |
|
1.6 |
90 |
24 |
40 |
85~80% |
43.25~40.7 |
|
2 |
90 |
24 |
40 |
85~80% |
154.3~51 |
|
2.5 |
90 |
24 |
40 |
85~80% |
67.88~63.89 |
Process flow:
No.1. Pay-off bobbin→ Space 2.5 meters →No.2. Alkaline water washing (5m)→No. 3. Hydrochloric acid pickling (8.4m) →No.4. water washing (4m)→No.5. electro galvanizing (27m)→No.6. water washing (include hot water washing saponification 4m)→No.7. drying (4m)→Space 2.5 meters→No.8 wire collection take up machine
Acid mist purification tower:
To prevent acid gas leakage and environmental pollution caused by the accumulation of hydrogen gas in the pickling tank, a set of acid mist purification tower is equipped. The acid mist is absorbed and neutralized by the spray, and a small amount of hydrogen is discharged through the pipeline.
The take-up Machine: Horizontal coiler ,Block collecting wire
Adopts a 450mm horizontal take-up machine, with a take-up wire collecting in coiler rack ;The take-up machine is driven by a chain wheel, with 2-sets 11kw take-up motors equipped with frequency converters and reducers. Each single disc is equipped with a full disc and a manual clutch for automatic parking.
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